Until now, machines could be set up, tested, and run for an extended period to fill high-volume orders for parts, thereby establishing production systems around the mantra of "set it and forget it."

Today, the manufacturing face is very different. Lot sizes are much smaller, and parts are sometimes more complex, requiring tighter tolerances. In response to these trends, rotary transfer machine tool builders are integrating CNC technology to enhance machine flexibility. This adaptability is crucial for managing the lower volume and higher mix demands that precision machined parts manufacturers face today.

If you want to improve cycle times and reduce throughput variability for your production lines, upgrade your pick-and-place system to include robotic loading and unloading of rotary transfer tools.

Part quality can be improved and variability in cycle times and costs decreased by eliminating the need to manually move workpieces from one machine to another. A robotic automation system assumes responsibilities formerly performed by human operators of machines. However, humans tire easily and need to take time off periodically; these rest periods bring productivity spurts and losses of available time.

Benefits of Robotic Machine Tending

The utilization of robots as machine assistants simplifies the process of loading and unloading components from rotary transfer tools. Consequently, this advancement guarantees more consistent cycle times, enhanced quality of parts, and an overall increase in productivity, all while reducing labor costs.

A single robot is able to work with one rotary transfer tool on a rapid production line. In slower-paced jobs, a single robot can manage multiple machines, performing tasks like inspecting parts and cleaning. Furthermore, robots excel in automated production settings devoid of lighting, a scenario that is increasingly prevalent.

Nowadays, collaborative robots can be effortlessly programmed for a range of tasks, providing remarkable flexibility within automated manufacturing lines. They will be able to work on high lines of production or easily be reprogrammed for low lines without sacrificing efficiency.